Araştırma Makalesi
Yıl 2024,
Cilt: 7 Sayı: 1, 1 - 6
Öz
Aluminum is one of the most important materials with various usages. It has important features such as lightness, corrosion resistance, the compatibility with heat treatment, formability and affordable price. Conversely, Al-Cu alloys are extensively employed in the aerospace industry because of their exceptional combination of high specific strength and excellent machining characteristics. In this alloy, copper increases the strength of the material as it forms intermetallic compounds with alloying elements. Moreover, precipitation hardening is possible by dissolving copper in aluminum in the solid phase. This study examines the microstructure and mechanical properties of composites with matrix of Al-Cu alloys. To accomplish this, the initial step involved melting the Al-Cu alloy at a temperature of 800 °C, followed by the addition of 0.3% and 0.5% steel powder by weight into the molten mixture. The Al-Cu melt mixed at 300 rpm for 10 minutes, was controlled with aluflux and degassing tablets and the resulting mixture was cast into a steel mold. The Al-Cu alloys of the heat treatment were fulfilled at 500 degrees for 2 h and then they were cooled in water. The aging process of T6 was carried out by keeping it in an annealing furnace at 150 and 200 degrees for 1 and 3 h. Following the manufacturing procedures, the samples were polished and etched to facilitate microstructural studies. The obtained Vickers hardness values were analyzed with the Taguchi method and the results were evaluated. The maximum hardness value recorded in this study was 263.86 HV. The Al-Cu casting alloy exhibited a relatively higher density, indicating lower porosity, when a synergistic combination of 0.3% steel powder additive and a 1-hour aging time was applied.
Kaynakça
- Habibolahzadeh, A., Hassani, A., Bagherpour, E., and Taheri, M., Dry friction and wear behavior of in-situ Al/Al3Ti composite, 2013, 48(9):1049–1059
- Weimin, M., Recrystalisation and grain growth, Handbook of aluminum, 2003, 1, 211–258
- Ergul, E., and Kurt, H.I., Al matrisli kompozitlere ANFIS, ANN ve Taguchi yaklaşımları uygulanarak ozelliklerin karşılaştırılması, International Journal of Engineering Research and Development, 2021, 13(2):406–416
- Ergul, E., Kurt, H. I., Oduncuoglu, M., Civi,C., and Eyici, G., “Investigation of wear weight loss in aluminum matrix composites,” International Journal of Engineering Research and Development, 2020, 3(2):160–170
- Kaufman, J. G., and Rooy, E. L., Aluminum alloy castings: properties, processes, and applications, Asm International, 2004
- Kaya,A., Kurt, H. I., Oduncuoglu, M., and Ergul, E., The influence of mg on the tensile and hardness properties of Al-Cu-Mg-MgO-CNT composites, International Journal of Mechanical and Production Engineering (IJMPE), 2019, 7(11):41–44
- Kurt, H. I., Optimization of Tensile Strength of Al Alloys with Mg and Ti, El-Cezeri, 2017, 4(1): 25–31
- Kara, M., Coskun, T., and Gunoz, A., Influence of B4C on enhancing mechanical properties of AA2014 aluminum matrix composites, 2021, 236(5):2536–2545
- Kamguo Kamga, H., Larouche,D., Bournane, M., and Rahem, A., Mechanical properties of aluminium-copper B206 alloys with iron and silicon additions, 2012
- Mohseni, S.M., Phillion, A.B., and Maijer, D.M., “Modelling the constitutive behaviour of aluminium alloy B206 in the as-cast and artificially aged states,” Materials Science and Engineering: A, 2016, 649, 382–389
- Madhusudan, S., Sarcar, M. M. M., and Rao, N. B. R. M., Mechanical properties of Aluminum-Copper(p)composite metallic materials, Journal of Applied Research and Technology, 2016, 14(5):293–299
- Totten, G. E., and MacKenzie, D. S., (Eds.), Handbook of aluminum: vol. 1: physical metallurgy and processes, (Vol. 1). CRC press.
- Seyed Ebrahimi, S. H., and Emamy, M., Effects of Al-5Ti-1B and Al-5Zr master alloys on the structure, hardness and tensile properties of a highly alloyed aluminum alloy, Mater Des, 2010, 31(1):200–209
- Sun T., et al., Achieving excellent strength of the LPBF additively manufactured Al–Cu–Mg composite via in-situ mixing TiB2 and solution treatment, Materials Science and Engineering: A, 2022, 850, 143531
- Cai, Q., Mendis, C. L., Wang, S., Chang, I. T. H., and Fan, Z., Effect of heat treatment on microstructure and tensile properties of die-cast Al-Cu-Si-Mg alloys, J Alloys Compd, 2021, 881, 160559
- Abdizadeh, H., Ebrahimifard,R., and Baghchesara, M. A., Investigation of microstructure and mechanical properties of nano MgO reinforced Al composites manufactured by stir casting and powder metallurgy methods: A comparative study, Compos B Eng, 2014, 56, 217–221
- Baghchesara, M. Abdizadeh, A., H., Baharvandi, H. R., Baghchesara,M.A., Abdizadeh, H., and Baharvandi, H. R., Effects of MgO Nano Particles on Microstructural and Mechanical Properties of Aluminum Matrix Composite prepared via Powder Metallurgy Route, IJMPS, 2012, 6, 607–614
- Singh, A. K., Roy, K., Das, S., and Das, S., WEDM investigation and fuzzy logic modelling of AA7075/SiC metal matrix composites, Mater Today Proc, 2020, 26, 1988–1994
- Shamim, F. A., Dvivedi, A., and Kumar, P., Fabrication and characterization of Al6063/SiC composites using electromagnetic stir casting process, Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 2022, 236(1):187–193
- Mazahery A. and Shabani, M. O. Characterization of cast A356 alloy reinforced with nano SiC composites, Transactions of Nonferrous Metals Society of China (English Edition), 2012, 22(2):275–280
- Özdemir, H. M., Kurt, H. I., Yilmaz, N., and Oduncuoğlu, M., Compression strength, density and porosity of Al2024-MgO-CNT-Mg composites, International Journal of Mechanical and Production Engineering, 2022, 7, 2321–2071
- Kurt, H. I., Ergul, E., Yilmaz, N. F., and Oduncuoglu, M., Surface functionalization of nano MgO particles with nickel and cobalt, Mater Res Express, 2019, 6(8)1–13
- Aslan, M., Ergul, E., Kaya, A., Kurt, H. I., and Yilmaz, N. F., Toz metalurjisi yöntemiyle üretilen Al-MgO kompozitlerin özelliklerine sinterleme sıcaklığının etkisi, El-Cezerî Journal of Science and Engineering (ECJSE), 2020, 7(3):1131–1139
- Ergul, E., Kurt, H. I., Oduncuoglu, M., and Civi, C., Wear properties of Al-Cu-Mg composites reinforced with MgO and MWCNT under different loads, The International Journal of Materials and Engineering Technology (TIJMET), 2019, 2, 70–75
- Shin, S. E., and Bae, D. H., Fatigue behavior of Al2024 alloy-matrix nanocomposites reinforced with multi-walled carbon nanotubes, Compos B Eng, 2018, 134, 61–68
- Turan, M. E., Rashad, M., Zengin, H., Topcu, I., Sun, Y., and Asif, M., Effect of Multiwalled Carbon Nanotubes on Elevated Temperature Tensile and Wear Behavior of Al2024 Matrix Composites Fabricated by Stir Casting and Hot Extrusion, J Mater Eng Perform, 2020, 29(8):5227–5237
- Chen, Y., Tam, S., Chen, W. L., and Zheng, H., Application of Taguchi method in the optimization of laser micro-engraving of photomasks, International Journal of Materials & Product Technology, 2014
- Thakur, A., Rao, T., Mukhedkar, M., and Nandedkar, V., Application of Taguchi method for resistance spot welding of galvanized steel, 2010
- Mose, B. R., Shin, D. K., and Mbuya, T. O., Microstructure and mechanical performance of a secondary cast aluminium piston alloy with minor element additions, International Journal of Cast Metals Research, 2017, 30(6):348–355
- Kaya, A., Aslan, M., Yilmaz, N. F., and Kurt, H. I., Al-Mg-SiC Kompozitlerin Görünür Yoğunluklarının Taguchi Analizi, El-Cezeri, 2020, 7(2):773–780
Yıl 2024,
Cilt: 7 Sayı: 1, 1 - 6
Öz
Kaynakça
- Habibolahzadeh, A., Hassani, A., Bagherpour, E., and Taheri, M., Dry friction and wear behavior of in-situ Al/Al3Ti composite, 2013, 48(9):1049–1059
- Weimin, M., Recrystalisation and grain growth, Handbook of aluminum, 2003, 1, 211–258
- Ergul, E., and Kurt, H.I., Al matrisli kompozitlere ANFIS, ANN ve Taguchi yaklaşımları uygulanarak ozelliklerin karşılaştırılması, International Journal of Engineering Research and Development, 2021, 13(2):406–416
- Ergul, E., Kurt, H. I., Oduncuoglu, M., Civi,C., and Eyici, G., “Investigation of wear weight loss in aluminum matrix composites,” International Journal of Engineering Research and Development, 2020, 3(2):160–170
- Kaufman, J. G., and Rooy, E. L., Aluminum alloy castings: properties, processes, and applications, Asm International, 2004
- Kaya,A., Kurt, H. I., Oduncuoglu, M., and Ergul, E., The influence of mg on the tensile and hardness properties of Al-Cu-Mg-MgO-CNT composites, International Journal of Mechanical and Production Engineering (IJMPE), 2019, 7(11):41–44
- Kurt, H. I., Optimization of Tensile Strength of Al Alloys with Mg and Ti, El-Cezeri, 2017, 4(1): 25–31
- Kara, M., Coskun, T., and Gunoz, A., Influence of B4C on enhancing mechanical properties of AA2014 aluminum matrix composites, 2021, 236(5):2536–2545
- Kamguo Kamga, H., Larouche,D., Bournane, M., and Rahem, A., Mechanical properties of aluminium-copper B206 alloys with iron and silicon additions, 2012
- Mohseni, S.M., Phillion, A.B., and Maijer, D.M., “Modelling the constitutive behaviour of aluminium alloy B206 in the as-cast and artificially aged states,” Materials Science and Engineering: A, 2016, 649, 382–389
- Madhusudan, S., Sarcar, M. M. M., and Rao, N. B. R. M., Mechanical properties of Aluminum-Copper(p)composite metallic materials, Journal of Applied Research and Technology, 2016, 14(5):293–299
- Totten, G. E., and MacKenzie, D. S., (Eds.), Handbook of aluminum: vol. 1: physical metallurgy and processes, (Vol. 1). CRC press.
- Seyed Ebrahimi, S. H., and Emamy, M., Effects of Al-5Ti-1B and Al-5Zr master alloys on the structure, hardness and tensile properties of a highly alloyed aluminum alloy, Mater Des, 2010, 31(1):200–209
- Sun T., et al., Achieving excellent strength of the LPBF additively manufactured Al–Cu–Mg composite via in-situ mixing TiB2 and solution treatment, Materials Science and Engineering: A, 2022, 850, 143531
- Cai, Q., Mendis, C. L., Wang, S., Chang, I. T. H., and Fan, Z., Effect of heat treatment on microstructure and tensile properties of die-cast Al-Cu-Si-Mg alloys, J Alloys Compd, 2021, 881, 160559
- Abdizadeh, H., Ebrahimifard,R., and Baghchesara, M. A., Investigation of microstructure and mechanical properties of nano MgO reinforced Al composites manufactured by stir casting and powder metallurgy methods: A comparative study, Compos B Eng, 2014, 56, 217–221
- Baghchesara, M. Abdizadeh, A., H., Baharvandi, H. R., Baghchesara,M.A., Abdizadeh, H., and Baharvandi, H. R., Effects of MgO Nano Particles on Microstructural and Mechanical Properties of Aluminum Matrix Composite prepared via Powder Metallurgy Route, IJMPS, 2012, 6, 607–614
- Singh, A. K., Roy, K., Das, S., and Das, S., WEDM investigation and fuzzy logic modelling of AA7075/SiC metal matrix composites, Mater Today Proc, 2020, 26, 1988–1994
- Shamim, F. A., Dvivedi, A., and Kumar, P., Fabrication and characterization of Al6063/SiC composites using electromagnetic stir casting process, Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 2022, 236(1):187–193
- Mazahery A. and Shabani, M. O. Characterization of cast A356 alloy reinforced with nano SiC composites, Transactions of Nonferrous Metals Society of China (English Edition), 2012, 22(2):275–280
- Özdemir, H. M., Kurt, H. I., Yilmaz, N., and Oduncuoğlu, M., Compression strength, density and porosity of Al2024-MgO-CNT-Mg composites, International Journal of Mechanical and Production Engineering, 2022, 7, 2321–2071
- Kurt, H. I., Ergul, E., Yilmaz, N. F., and Oduncuoglu, M., Surface functionalization of nano MgO particles with nickel and cobalt, Mater Res Express, 2019, 6(8)1–13
- Aslan, M., Ergul, E., Kaya, A., Kurt, H. I., and Yilmaz, N. F., Toz metalurjisi yöntemiyle üretilen Al-MgO kompozitlerin özelliklerine sinterleme sıcaklığının etkisi, El-Cezerî Journal of Science and Engineering (ECJSE), 2020, 7(3):1131–1139
- Ergul, E., Kurt, H. I., Oduncuoglu, M., and Civi, C., Wear properties of Al-Cu-Mg composites reinforced with MgO and MWCNT under different loads, The International Journal of Materials and Engineering Technology (TIJMET), 2019, 2, 70–75
- Shin, S. E., and Bae, D. H., Fatigue behavior of Al2024 alloy-matrix nanocomposites reinforced with multi-walled carbon nanotubes, Compos B Eng, 2018, 134, 61–68
- Turan, M. E., Rashad, M., Zengin, H., Topcu, I., Sun, Y., and Asif, M., Effect of Multiwalled Carbon Nanotubes on Elevated Temperature Tensile and Wear Behavior of Al2024 Matrix Composites Fabricated by Stir Casting and Hot Extrusion, J Mater Eng Perform, 2020, 29(8):5227–5237
- Chen, Y., Tam, S., Chen, W. L., and Zheng, H., Application of Taguchi method in the optimization of laser micro-engraving of photomasks, International Journal of Materials & Product Technology, 2014
- Thakur, A., Rao, T., Mukhedkar, M., and Nandedkar, V., Application of Taguchi method for resistance spot welding of galvanized steel, 2010
- Mose, B. R., Shin, D. K., and Mbuya, T. O., Microstructure and mechanical performance of a secondary cast aluminium piston alloy with minor element additions, International Journal of Cast Metals Research, 2017, 30(6):348–355
- Kaya, A., Aslan, M., Yilmaz, N. F., and Kurt, H. I., Al-Mg-SiC Kompozitlerin Görünür Yoğunluklarının Taguchi Analizi, El-Cezeri, 2020, 7(2):773–780
Toplam 30 adet kaynakça vardır.
Ayrıntılar
| Birincil Dil | İngilizce |
|---|---|
| Konular | Mühendislik |
| Bölüm | Articles |
| Yazarlar | |
| Erken Görünüm Tarihi | 17 Nisan 2024 |
| Yayımlanma Tarihi | |
| Kabul Tarihi | 1 Kasım 2023 |
| Yayımlandığı Sayı | Yıl 2024 Cilt: 7 Sayı: 1 |
