Araştırma Makalesi
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Vaporizing Foil Actuator Welding Arc Problems and Precautions

Yıl 2024, Cilt: 39 Sayı: 1, 261 - 269, 28.03.2024

Ganime Tuğba Önder Mustafa Kemal Külekci

https://doi.org/10.21605/cukurovaumfd.1460495

Öz

The management of the "arc" has an important place in welding methods made with electric discharge and in cases where the arc is not managed correctly, important technical and environmental problems may occur. Vaporizing foil actuator welding (VFAW) is a novel welding method developed particularly for joining metals and operates on the principle of electrical discharge. This study describes the welding prototype of vaporized foil actuator welding and outlines technical changes made during the increase in energy levels. The locations, causes, preventive interventions, and solution proposals for arc problems occurring during the welding process are addressed. Welding operations must be carried out safely and comprehensively. Alongside the welding method, potential safety issues should be identified. Necessary precautions must be taken before, during, and after welding. The safety of the welding method can be ensured by eliminating specific risks.

Anahtar Kelimeler

Solid state welding Vaporizing foil actuator welding Arc Welding safety

Kaynakça

  • 1. Ayrton, H.M., 2012. The Electric Arc, Cambridge University Press, ISBN 978-1-108-05268-9.
  • 2. Kaymaz, Ö., 2014, Kaynak İşlerinde İş Kazası ve İşe Bağlı Sağlık Problemlerine Neden Olan Faktörler ve KKD Kullanımının Bu Faktörlere Etkileri Üzerine Çevresel ve Teknik Araştırma. T.C. Çalişma ve Sosyal Güvenlik Bakanlığı İş Sağlığı ve Güvenliği Genel Müdürlüğü, İş Sağlığı ve Güvenliği Uzmanlık Tezi/Araştırma, 3, Ankara.
  • 3. Grigoryev, E.G., 2011. High Voltage Electric Pulse Welding of Titanium With Stainless Steel. Machines, Technologies, Materials, 8, 8-10.
  • 4. Vivek, A., Hansen, S.R., Liu, B.C., Daehn, G., 2013. Vaporizing Foil Actuator: A Tool for Collision Welding. Journal of Materials Processing Technology, 213, 2304-2311.
  • 5. Su, S., Chen, S., Mao, Y., Xiao, J., Vivek, A., Daehn, G., 2019. Joining Aluminium Alloy 5A06 to Stainless Steel 321 by Vaporizing Foil Actuators Welding with an Interlayer. Metals, 9(1), 43.
  • 6. Hahn, M., Weddeling, C., Taber, G., Vivek, A., Daehn, G. S., Tekkaya, A.E., 2016. Vaporizing Foil Actuator Welding As a Competing Technology yo Magnetic Pulse Welding. Journal of Materials Processing Technology, 230, 8-20.
  • 7. Aizawa, T., Kashani, M., 2004. Magnetic Pulse Welding (MPW) Method for Dissimilar Sheet Metal Joints. 57th Annual Assembly of the International Institute of Welding (IIW), 1-8.
  • 8. Sarvari, M., Abdollah-zadeh, A., Naffakh-Moosavy, H., Rahimi, A., 2019. Investigation of Collision Surfaces and Weld Interface in Magnetic Pulse Welding of Dissimilar Al/Cu Sheets. Journal of Manufacturing Processes, 45, 356-367.
  • 9. Cheng, J., Hu, X., Sun, X., 2020. Molecular Dynamics Study on Interface Formation and Bond Strength of Impact-Welded Mg-Steel Joints. Computational Materials Science, 185.
  • 10. Ren, D., Liu, L. (2014). Interface Microstructure and Mechanical Properties of Arc Spot Welding Mg–Steel Dissimilar Joint with Cu Interlayer. Materials & Design, 59, 369-376.
  • 11. Liu, B., Vivek, A., Presley, M., Daehn, G., 2018. Dissimilar Impact Welding of 6111-T4, 5052-H32 Aluminum Alloys to 22MnB5, Dp980 Steels and the Structure–Property Relationship of a Strongly Bonded Interface. Metallurgical and Materials Transactions A, 49, 899-907.
  • 12. Liu, B., Vivek, A., Daehn, G.S., 2017. Joining Sheet Aluminum AA6061-T4 to Cast Magnesium AM60B by Vaporizing Foil Actuator Welding: Input Energy, Interface and Strength. Journal of Manufacturing Processes 30, 75-82.
  • 13. Nassiri, A., Zhang, S., Lee, T., Abke, T., Vivek, A., Kinsey, B., Daehn, G., 2017. Numerical Investigation of Cp-Ti & Cu110 Impact Welding Using Smoothed Particle Hydrodynamics and Arbitrary Lagrangian-Eulerian Methods. Journal of Manufacturing Processes, 28, 558-564.
  • 14. Chen, S., Huo, X., Guo, C., Wei, X., Huang, J., Yang, J., Lin, S., 2019. Interfacial Characteristics of Ti/Al Joint by Vaporizing Foil Actuator Welding. Journal of Materials Processing Technology, 263, 73-81.
  • 15. Pachbhai, S.S., Raut, L.P., 2014. A Review on Design of Fixtures. International Journal of Engineering Research and General Science, 2(2), 126-146.
  • 16. Eker, B., Türker, M., Tosun, M., 2011. Kaynak Uygulamalarında Kullanılan Fikstür Tasarımında Göz Önüne Alınacak Ana Parametreler, Kaynak Teknolojisi VIII. Ulusal Kongre ve Sergisi.
  • 17. Zhang, Y., Mu, S., 2012. Study of Computer-Aided Design Process and Methods Based on Welding Fixture. Journal of Computers, 7(6), 1421-1428.
  • 18. Kumar, K.S., Dharmaraj, M., Thangavel, P., Srikishore, K.A., Sudharsan, R., Vimal, M., 2021. A Critical Review on Fume Extraction System for Pipe and Plate Welding. In IOP Conference Series: Materials Science and Engineering, 1084(1), 012064.
  • 19. Gürsu, B., İnce, M.C., 2007. Genetik Algoritmalar ile Yüksek Gerilim İstasyonlarında Optimum Topraklama Ağı Tasarımı. Fen ve Mühendislik Bilimleri Dergisi, Fırat Üniversitesi, 19(4), 511-524.
  • 20. Şentürk, E., 2004. Geçici Rejimlerde Topraklama Sistemlerinin Performans Analizi. Doktora Tezi, Yıldız Teknik Üniversitesi, Fen Bilimleri Enstitüsü Elektirk Mühendisliği Anabilim Dalı, İstanbul, 242.
  • 21. Önder, G.T., Külekci, M.K., 2023. Vaporizing Foil Actuator Welding Prototype Manufacturing and Applications Risk Analysis, Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, 12(4), 1079-1091.
  • 22. Mao, Y., Thurson, B., Li, J., Vivek, A., Daehn, G., 2020. High Strength Impact Welding of HSLA 340 to Al 5754 and Application Prototype. 9th International Conference on High Speed Forming, 13.
  • 23. Raja, J., Ajay-D-Vimal Raj, P., Rajasekar, S., 2018. Best Practices in Operation and Maintenance of Distribution Substation Equipment and Auxiliaries. Practices in Power System Management in India, 77-107.
  • 24. Matisoff, B., Matisoff, B., 1997. Standard Manufacturing Processes. Handbook of Electronics Manufacturing Engineering, 121-254.
  • 25. Mishra, M., Patnaik, B., Biswal, M., Hasan, S., Bansal, R.C., 2022. A Systematic Review on DC-Microgrid Protection and Grounding Techniques: Issues, Challenges and Future Perspective. Applied Energy, 313, 118810.
  • 26. Pourmirasghariyan, M., Zarei, S.F., Hamzeh, M., 2022. DC-System Grounding: Existing Strategies, Performance Analysis, Functional Characteristics, Technical Challenges, and Selection Criteria-A Review. Electric Power Systems Research, 206, 107769.
  • 27. Kenéz, A.Z., Földes, T., Lublóy, É., 2023. Effect of Surface Cleaning on Seam Quality of Laser Beam Welded Mixed Joints, Case Studies in Construction Materials, 18, e01904.
  • 28. Gaspar, P., Hubbard, C., McPhail, D., Cummings, A., 2003. A Topographical Assessment and Comparison of Conservation Cleaning Treatments. Journal of Cultural Heritage, 4, 294-302.
  • 29. Kambham, K., Sangameswaran, S., Datar, S.R., Kura, B., 2007. Copper Slag: Optimization of Productivity and Consumption for Cleaner Production in Dry Abrasive Blasting. Journal of Cleaner Production, 15(5), 465-473.
  • 30. Ecer, G.M., 1980. Magnetic Deflection of the Pulsed Current Welding Arc. Welding Journal, 59(6), 99-107.
  • 31. Wenji, L., Liangyu, L., Jianfeng, Y., Peiyu, Y., Xiaohui, L., 2017. Research on the “Jump Sidewall” Behavior and Its Signal Characteristics in Narrow Gap P-MAG Welding. The International Journal of Advanced Manufacturing Technology, 91, 1189-1196.
  • 32. Kim, R.H., Choi, G.D., Kim, C.H., Cho, D.W., Na, S.J., 2012. Arc Characteristics in Pulse-GMA Welding with Acute Groove Angles, Weld. Journal, 91, 101-104.
  • 33. Reis, R.P., Scotti, A., Norrish, J., Cuiuri, D., 2012. Investigation on Welding Arc Interruptions in the Presence of Magnetic Fields: Welding Current Influence. IEEE Transactions on Plasma Science, 40(3), 870-876.

Buharlaştırılmış Folyo Aktüatör Kaynağı Ark Problemleri ve Önlemleri

Yıl 2024, Cilt: 39 Sayı: 1, 261 - 269, 28.03.2024

Ganime Tuğba Önder Mustafa Kemal Külekci

https://doi.org/10.21605/cukurovaumfd.1460495

Öz

Elektrik deşarjı ile yapılan kaynak metotlarında “ark”ın yönetilmesi önemli bir yere sahiptir ve ark doğru yönetilemediği durumlarda önemli teknik ve çevresel problemler meydana gelmektedir. Buharlaştırılmış folyo aktüatör kaynağı, özellikle metallerin birleştirilmesi için geliştirilmiş yeni bir kaynak yöntemidir ve elektrik deşarjı prensibi ile çalışır. Bu çalışmada, imal edilen buharlaştırılmış folyo aktüatör kaynağının, kaynak prototipi anlatılmakta ve enerji seviyesinde artırıma gidilirken yapılan teknik değişiklikler ortaya konulmaktadır. Kaynak yöntemi uygulanırken meydana gelen ark problemlerinin yerlerine, nedenlerine, önleyici müdahalelere ve çözüm önerilerine yer verilmiştir. Bir kaynak işlemi gerçekleştirilirken güvenle yapılması ve bütüncül olarak ele alınması gerekmektedir. Kaynak yöntemi ile beraber, güvenlik problemlerinin hangi noktalarda oluşabileceği ortaya konulmalıdır. Gereken tedbirler kaynak öncesi, kaynak sırasında ve kaynak sonrasında mutlaka alınmalıdır. Kaynak yönteminin güvenliği, belirli risklerin ortadan kaldırılması ile mümkün kılınabilir.

Anahtar Kelimeler

Katı hal kaynağı Buharlaştırılmış folyo aktüatör kaynağı Ark Kaynak güvenliği

Kaynakça

  • 1. Ayrton, H.M., 2012. The Electric Arc, Cambridge University Press, ISBN 978-1-108-05268-9.
  • 2. Kaymaz, Ö., 2014, Kaynak İşlerinde İş Kazası ve İşe Bağlı Sağlık Problemlerine Neden Olan Faktörler ve KKD Kullanımının Bu Faktörlere Etkileri Üzerine Çevresel ve Teknik Araştırma. T.C. Çalişma ve Sosyal Güvenlik Bakanlığı İş Sağlığı ve Güvenliği Genel Müdürlüğü, İş Sağlığı ve Güvenliği Uzmanlık Tezi/Araştırma, 3, Ankara.
  • 3. Grigoryev, E.G., 2011. High Voltage Electric Pulse Welding of Titanium With Stainless Steel. Machines, Technologies, Materials, 8, 8-10.
  • 4. Vivek, A., Hansen, S.R., Liu, B.C., Daehn, G., 2013. Vaporizing Foil Actuator: A Tool for Collision Welding. Journal of Materials Processing Technology, 213, 2304-2311.
  • 5. Su, S., Chen, S., Mao, Y., Xiao, J., Vivek, A., Daehn, G., 2019. Joining Aluminium Alloy 5A06 to Stainless Steel 321 by Vaporizing Foil Actuators Welding with an Interlayer. Metals, 9(1), 43.
  • 6. Hahn, M., Weddeling, C., Taber, G., Vivek, A., Daehn, G. S., Tekkaya, A.E., 2016. Vaporizing Foil Actuator Welding As a Competing Technology yo Magnetic Pulse Welding. Journal of Materials Processing Technology, 230, 8-20.
  • 7. Aizawa, T., Kashani, M., 2004. Magnetic Pulse Welding (MPW) Method for Dissimilar Sheet Metal Joints. 57th Annual Assembly of the International Institute of Welding (IIW), 1-8.
  • 8. Sarvari, M., Abdollah-zadeh, A., Naffakh-Moosavy, H., Rahimi, A., 2019. Investigation of Collision Surfaces and Weld Interface in Magnetic Pulse Welding of Dissimilar Al/Cu Sheets. Journal of Manufacturing Processes, 45, 356-367.
  • 9. Cheng, J., Hu, X., Sun, X., 2020. Molecular Dynamics Study on Interface Formation and Bond Strength of Impact-Welded Mg-Steel Joints. Computational Materials Science, 185.
  • 10. Ren, D., Liu, L. (2014). Interface Microstructure and Mechanical Properties of Arc Spot Welding Mg–Steel Dissimilar Joint with Cu Interlayer. Materials & Design, 59, 369-376.
  • 11. Liu, B., Vivek, A., Presley, M., Daehn, G., 2018. Dissimilar Impact Welding of 6111-T4, 5052-H32 Aluminum Alloys to 22MnB5, Dp980 Steels and the Structure–Property Relationship of a Strongly Bonded Interface. Metallurgical and Materials Transactions A, 49, 899-907.
  • 12. Liu, B., Vivek, A., Daehn, G.S., 2017. Joining Sheet Aluminum AA6061-T4 to Cast Magnesium AM60B by Vaporizing Foil Actuator Welding: Input Energy, Interface and Strength. Journal of Manufacturing Processes 30, 75-82.
  • 13. Nassiri, A., Zhang, S., Lee, T., Abke, T., Vivek, A., Kinsey, B., Daehn, G., 2017. Numerical Investigation of Cp-Ti & Cu110 Impact Welding Using Smoothed Particle Hydrodynamics and Arbitrary Lagrangian-Eulerian Methods. Journal of Manufacturing Processes, 28, 558-564.
  • 14. Chen, S., Huo, X., Guo, C., Wei, X., Huang, J., Yang, J., Lin, S., 2019. Interfacial Characteristics of Ti/Al Joint by Vaporizing Foil Actuator Welding. Journal of Materials Processing Technology, 263, 73-81.
  • 15. Pachbhai, S.S., Raut, L.P., 2014. A Review on Design of Fixtures. International Journal of Engineering Research and General Science, 2(2), 126-146.
  • 16. Eker, B., Türker, M., Tosun, M., 2011. Kaynak Uygulamalarında Kullanılan Fikstür Tasarımında Göz Önüne Alınacak Ana Parametreler, Kaynak Teknolojisi VIII. Ulusal Kongre ve Sergisi.
  • 17. Zhang, Y., Mu, S., 2012. Study of Computer-Aided Design Process and Methods Based on Welding Fixture. Journal of Computers, 7(6), 1421-1428.
  • 18. Kumar, K.S., Dharmaraj, M., Thangavel, P., Srikishore, K.A., Sudharsan, R., Vimal, M., 2021. A Critical Review on Fume Extraction System for Pipe and Plate Welding. In IOP Conference Series: Materials Science and Engineering, 1084(1), 012064.
  • 19. Gürsu, B., İnce, M.C., 2007. Genetik Algoritmalar ile Yüksek Gerilim İstasyonlarında Optimum Topraklama Ağı Tasarımı. Fen ve Mühendislik Bilimleri Dergisi, Fırat Üniversitesi, 19(4), 511-524.
  • 20. Şentürk, E., 2004. Geçici Rejimlerde Topraklama Sistemlerinin Performans Analizi. Doktora Tezi, Yıldız Teknik Üniversitesi, Fen Bilimleri Enstitüsü Elektirk Mühendisliği Anabilim Dalı, İstanbul, 242.
  • 21. Önder, G.T., Külekci, M.K., 2023. Vaporizing Foil Actuator Welding Prototype Manufacturing and Applications Risk Analysis, Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, 12(4), 1079-1091.
  • 22. Mao, Y., Thurson, B., Li, J., Vivek, A., Daehn, G., 2020. High Strength Impact Welding of HSLA 340 to Al 5754 and Application Prototype. 9th International Conference on High Speed Forming, 13.
  • 23. Raja, J., Ajay-D-Vimal Raj, P., Rajasekar, S., 2018. Best Practices in Operation and Maintenance of Distribution Substation Equipment and Auxiliaries. Practices in Power System Management in India, 77-107.
  • 24. Matisoff, B., Matisoff, B., 1997. Standard Manufacturing Processes. Handbook of Electronics Manufacturing Engineering, 121-254.
  • 25. Mishra, M., Patnaik, B., Biswal, M., Hasan, S., Bansal, R.C., 2022. A Systematic Review on DC-Microgrid Protection and Grounding Techniques: Issues, Challenges and Future Perspective. Applied Energy, 313, 118810.
  • 26. Pourmirasghariyan, M., Zarei, S.F., Hamzeh, M., 2022. DC-System Grounding: Existing Strategies, Performance Analysis, Functional Characteristics, Technical Challenges, and Selection Criteria-A Review. Electric Power Systems Research, 206, 107769.
  • 27. Kenéz, A.Z., Földes, T., Lublóy, É., 2023. Effect of Surface Cleaning on Seam Quality of Laser Beam Welded Mixed Joints, Case Studies in Construction Materials, 18, e01904.
  • 28. Gaspar, P., Hubbard, C., McPhail, D., Cummings, A., 2003. A Topographical Assessment and Comparison of Conservation Cleaning Treatments. Journal of Cultural Heritage, 4, 294-302.
  • 29. Kambham, K., Sangameswaran, S., Datar, S.R., Kura, B., 2007. Copper Slag: Optimization of Productivity and Consumption for Cleaner Production in Dry Abrasive Blasting. Journal of Cleaner Production, 15(5), 465-473.
  • 30. Ecer, G.M., 1980. Magnetic Deflection of the Pulsed Current Welding Arc. Welding Journal, 59(6), 99-107.
  • 31. Wenji, L., Liangyu, L., Jianfeng, Y., Peiyu, Y., Xiaohui, L., 2017. Research on the “Jump Sidewall” Behavior and Its Signal Characteristics in Narrow Gap P-MAG Welding. The International Journal of Advanced Manufacturing Technology, 91, 1189-1196.
  • 32. Kim, R.H., Choi, G.D., Kim, C.H., Cho, D.W., Na, S.J., 2012. Arc Characteristics in Pulse-GMA Welding with Acute Groove Angles, Weld. Journal, 91, 101-104.
  • 33. Reis, R.P., Scotti, A., Norrish, J., Cuiuri, D., 2012. Investigation on Welding Arc Interruptions in the Presence of Magnetic Fields: Welding Current Influence. IEEE Transactions on Plasma Science, 40(3), 870-876.
Toplam 33 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Elektrik Mühendisliği (Diğer), Makine Mühendisliği (Diğer)
Bölüm Makaleler
Yazarlar

Ganime Tuğba Önder 0000-0002-7504-7394

Mustafa Kemal Külekci 0000-0002-5829-3489

Yayımlanma Tarihi 28 Mart 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 39 Sayı: 1

Kaynak Göster

APA Önder, G. T., & Külekci, M. K. (2024). Vaporizing Foil Actuator Welding Arc Problems and Precautions. Çukurova Üniversitesi Mühendislik Fakültesi Dergisi, 39(1), 261-269. https://doi.org/10.21605/cukurovaumfd.1460495
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