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Al/Al-B4C Dairesel Hibrit Kompozitlerin Mekanik Özelliklerinin İncelenmesi

Yıl 2023, Cilt: 8 Sayı: 2, 51 - 58, 30.06.2023

Abdullah Göçer Fehmi Nair

https://doi.org/10.30728/boron.1116270

Öz

Hibrit kompozitler, iki farklı kompozit yapının birleştirilmesiyle elde edilen malzeme türleridir. Bu çalışma, alüminyum kılıf ve metal matrisli kompozit öz (Al-Seramik karışım) ile dairesel bir şekilde üretilen hibrit bir kompozit malzemenin mekanik özelliklerinin araştırılmasına odaklanmıştır. Mekanik özellikler, basma, eğilme ve sertlik testleri ile belirlenmiştir. Seramik takviye, metal matrisli kompozitlerin (MMK) temel mekanik özelliklerini iyileştirir. Ancak şekil değiştirme kabiliyeti gibi bazı özellikler olumsuz etkilenir. MMK malzemeyi kılıflı olarak üreterek bu özelliklerin iyileştirilmesi amaçlanmıştır. Bu hibrit malzemede kılıf malzemesi olarak Al7075 ve öz malzemesi olarak Al2124-B4C MMK malzeme kullanılmıştır. PIT (tüp içinde toz) yöntemiyle hazırlanan biletlerin ekstrüde edilmesiyle kompozit çubuklar üretilmiştir. Bu yöntemle toz halindeki öz malzeme, Al tüp malzemelerin içine sıkıştırılmıştır. Öz malzemesinde hacimce %5, %10 ve %15 olmak üzere üç farklı oranda B4C kullanılmıştır. Ekstrüzyon işlemi 500 °C derecede ve R=14 ekstrüzyon oranında gerçekleştirilmiştir. Test sonuçlarına göre, kılıf ile üretilen malzemelerde B4C takviyesi ile azalan şekil değiştirme kabiliyetinde iyileşme görülmüştür.

Anahtar Kelimeler

Dairesel hibrit kompozit Ekstrüzyon B4C Tüp içinde toz MMK

Kaynakça

  • [1] Arunachalam, R., Krishnan, PK., Muraliraja, R. (2019). A review on the production of metal matrix composites through stir Casting-Furnace design, properties, challenges, and research opportunities. Journal of Manufacturing Processes, 42, 213-245. https://doi.org/10.1016/j.jmapro.2019.04.017
  • [2] Nedelcu, D., Carcea, I. (2013). Technology for Obtaining Samples of Layered Composite Materials with Metallic Matrix. Metals and Materials International, 19,105-112. https://doi.org/10.1007/s12540-013-1017-2
  • [3] Garg, P., Jamwal, A., Kumar, D., Sadasivuni, KK., Hussain, CM., Gupta, P. (2019). Advance research progresses in aluminium matrix composites: manufacturing & applications. Journal of Materials Research and Technology, 8(5), 4924-4939. https://doi.org/10.1016/j.jmrt.2019.06.028
  • [4] Liao, Z., Abdelhafeez, A., Li, H., Yang, Y., Diaz, OG., Axinte, D. (2019). State-of-the-art of surface integrity in machining of metal matrix composites. International Journal of Machine Tools and Manufacture, 143, 63-91. https://doi.org/10.1016/j.ijmachtools.2019.05.006
  • [5] Rajak, DK., Pagaar, DD., Kumar, R., Pruncu, CI. (2019). Recent progress of reinforcement materials: a comprehensive overview of composite materials. Journal of Materials Research and Technology, 8, 6384-6405. https://doi.org/10.1016/j.jmrt.2019.09.068
  • [6] Saidi, H., Roudini, G., Afarani, MS. (2020). Optimization Mechanisms of Microstructure and Mechanical Properties of SiC Fiber Reinforced Ti/Al3Ti Laminated Composite Synthesized Using Titanium Barrier. Applied Physics A, 121, 109-122. https://doi.org/10.1007/s00339-015-9392-9
  • [7] Garg, A., Chalak, HD. (2019). A review on analysis of laminated composite and sandwich structures under hygrothermal conditions. Thin-Walled Structures, 142, 205-226. https://doi.org/10.1016/j.tws.2019.05.005
  • [8] Prial, E., Ungarish, Z., Navi, NU. (2016). Co-extrusion of a Mg/Al composite billet: A computational study validated by experiments. Journal of Materials Processing Technology, 236, 103-113. http://dx.doi.org/10.1016/j.jmatprotec.2016.05.007
  • [9] Lee, KS., Yoon, DH., Kim, HK., Kwon, YN., Lee, YS. (2012). Effect of annealing on the interface microstructure and mechanical properties of a STS–Al–Mg3-ply clad sheet. Materials Science and Engineering: A, 556, 319-330. http://dx.doi.org/10.1016/j.msea.2012.06.094
  • [10] Tanks, J., Sharp, S., Harris, D. (2016). Charpy impact testing to assess the quality and durability of unidirectional CFRP rods. Polymer Testing, 51, 63-68. http://dx.doi.org/10.1016/j.polymertesting.2016.02.009
  • [11] Sapanathan, T., Khoddam, S., Zahiri, SH. (2013). Spiral extrusion of aluminum/copper composite for future manufacturing of hybrid rods: A study of bond strength and interfacial characteristics. Journal of Alloys and Compounds, 571, 85-93. http://dx.doi.org/10.1016/j.jallcom.2013.03.210
  • [12] Lee, KS., Kwon, Y. (2013). Solid-state bonding between Al and Cu by vacuum hot pressing. Transactions of Nonferrous Metals Society of China, 23, 341-346. http://dx.doi.org/10.1016/S1003-6326(13)62467-X
  • [13] Khosravifard, A., Ebrahimi, R. (2010). Investigation of parameters affecting interface strength in Al/Cu clad bimetal rod extrusion process. Advanced Materials, 31, 493-499. http://dx.doi.org/10.1016/j.matdes.2009.06.026
  • [14] Son, I., Lee, S., Lee, J., Kim, W., Moon, J., Lee, S., Lee, J., Kim, Y., Lee, G., Bae, D. (2014). Effect of hydro co-extrusion on microstructure of duo-cast Al 3003/Al 4004 clad materials. Transactions of Nonferrous Metals Society of China, 24, 75-80. http://dx.doi.org/10.1016/S1003-6326(14)63291-X
  • [15] Zhang, S., Xiao, H., Xie, H., Gu, L. (2014). The preparation and property research of the stainless steel/iron scrap clad plate. Journal of Materials Research and Technology, 214, 1205-1210. http://dx.doi.org/10.1016/j.jmatprotec.2014.01.006
  • [16] Lee, JS., Son, HT., Oh, IH., Kang, CS., Yun, CH., Lim, SC., Kwon, HC. (2007). Fabrication and characterization of Ti–Cu clad materials by indirect extrusion. Journal of Materials Research and Technology, 187, 653-656. http://dx.doi.org/10.1016/j.jmatprotec.2006.11.144
  • [17] Chou, I., Hung, C. (1999). The finite-element study on extrusion of powder/solid composite clad rods. Journal of Materials Research and Technology, 96, 124-132. https://doi.org/10.1016/S0924-0136(99)00288-5
  • [18] Berski, S., Dyja, H., Maranda, A., Nowaczewski, J., Banaszek, G. (2006). Analysis of quality of bimetallic rod after extrusion process. Journal of Materials Research and Technology, 177, 582-586. https://doi.org/10.1016/j.jmatprotec.2006.04.107
  • [19] Xunzhong, G., Jie, T., Wentao, W., Huaguan, L., Chen, W. (2013). Effects of the inner mould material on the aluminium–316L stainless steel explosive clad pipe. Advanced Materials, 49, 116-122. http://dx.doi.org/10.1016/j.matdes.2013.02.001
  • [20] Chen, G., Li, JT., Yu, HL., Su, LH., Xu, GM., Pan, JS., You, T., Zhang, G., Sun, KM., He, LZ. (2016). Investigation on bonding strength of steel/aluminum clad sheet processed by horizontal twin-roll casting, annealing and cold rolling. Advanced Materials, 112, 263-274. http://dx.doi.org/10.1016/j.matdes.2016.09.061
  • [21] Asgari, M., Fereshteh-Saniee, F. (2016). Production of AZ80/Al composite rods employing non-equal channel lateral extrusion. Transactions of Nonferrous Metals Society of China, 26, 1276-1283. http://dx.doi.org/10.1016/S1003-6326(16)64228-0
  • [22] Kirbach, C., Stockmann, M., Ihlemann, J. (2018). A Fragmentation Criterion for the Interface of a Hydrostatic Extruded Al-Mg-Compound. Metals, 8, 157-171. http://dx.doi.org/10.3390/met8030157
  • [23] Javdani, A., Daei-Sorkhabi, AH. (2018). Microstructural and mechanical behavior of blended powder semisolid formed Al7075/B4C composites under different experimental conditions. Transactions of Nonferrous Metals Society of China, 28, 1298-1310. https://doi.org/10.1016/S1003-6326(18)64767-3
  • [24] Yakut, R., Taşkın, NU. (2019). Production of Aa5754/B4C Composite Materials by the Semi-Solid Stirring Method. Technological Applied Sciences, 14, 57-67. http://dx.doi.org/ 10.1016/S1003-6326(18)64767-3
  • [25] Wu, H., Zeng, F., Yuan, T., Zhang, F., Xiong, X. (2014). Wettability of 2519Al on B4C at 1000-1250 ℃ and mechanical properties of infiltrated B4C-2519Al composites. Ceramics International, 40, 2073-2081. https://doi.org/10.1016/j.ceramint.2013.07.120

Investigation of mechanical properties of Al/Al-B4C circular hybrid composites

Yıl 2023, Cilt: 8 Sayı: 2, 51 - 58, 30.06.2023

Abdullah Göçer Fehmi Nair

https://doi.org/10.30728/boron.1116270

Öz

Hybrid composites are material types obtained by combining two different composite structures. In this study, the mechanical properties of the circular hybrid composite materials which was produced in the form of rod with aluminum sheath and metal matrix composite core (Al-Ceramic mixture) were investigated under compression and bending loads. Although some mechanical properties of metal matrix composites (MMC) are improved with ceramic reinforcement, some of their properties as deformation ability is reduced. It was aimed to increase them by forming aluminum sheath on the outside of these materials. Al7075 aluminum alloy was used as sheath material while Al2124 alloy and B4C were used as core material. Extrusion process was used to produce the composite rods. The extrusion billets were produced with PIT (powder in tube) method. In this method, Al2124-B4C powder mixture was compressed in Al7075 tubes. Al2124-B4C powder mixture was prepared volumetrically at three different ratios (% 5, % 10 and % 15). The extrusion operation was realized at constant temperature (500 °C) and constant extrusion rate (R=14) and the composite rods produced in 8 mm diameter. The composite bars produced with and without sheaths were subjected to compression and three-point bending tests. According to the test results, with increasing of the B4C ratio in MMC bars, the deformation rate decreased rapidly. In the composites produced as hybrid, it was seen that the deformation ability increased and this showed that the aluminum sheath provided the desired improvement.

Anahtar Kelimeler

Circular hybrid composite MMC Extrusion B4C Powder in tube (PIT)

Kaynakça

  • [1] Arunachalam, R., Krishnan, PK., Muraliraja, R. (2019). A review on the production of metal matrix composites through stir Casting-Furnace design, properties, challenges, and research opportunities. Journal of Manufacturing Processes, 42, 213-245. https://doi.org/10.1016/j.jmapro.2019.04.017
  • [2] Nedelcu, D., Carcea, I. (2013). Technology for Obtaining Samples of Layered Composite Materials with Metallic Matrix. Metals and Materials International, 19,105-112. https://doi.org/10.1007/s12540-013-1017-2
  • [3] Garg, P., Jamwal, A., Kumar, D., Sadasivuni, KK., Hussain, CM., Gupta, P. (2019). Advance research progresses in aluminium matrix composites: manufacturing & applications. Journal of Materials Research and Technology, 8(5), 4924-4939. https://doi.org/10.1016/j.jmrt.2019.06.028
  • [4] Liao, Z., Abdelhafeez, A., Li, H., Yang, Y., Diaz, OG., Axinte, D. (2019). State-of-the-art of surface integrity in machining of metal matrix composites. International Journal of Machine Tools and Manufacture, 143, 63-91. https://doi.org/10.1016/j.ijmachtools.2019.05.006
  • [5] Rajak, DK., Pagaar, DD., Kumar, R., Pruncu, CI. (2019). Recent progress of reinforcement materials: a comprehensive overview of composite materials. Journal of Materials Research and Technology, 8, 6384-6405. https://doi.org/10.1016/j.jmrt.2019.09.068
  • [6] Saidi, H., Roudini, G., Afarani, MS. (2020). Optimization Mechanisms of Microstructure and Mechanical Properties of SiC Fiber Reinforced Ti/Al3Ti Laminated Composite Synthesized Using Titanium Barrier. Applied Physics A, 121, 109-122. https://doi.org/10.1007/s00339-015-9392-9
  • [7] Garg, A., Chalak, HD. (2019). A review on analysis of laminated composite and sandwich structures under hygrothermal conditions. Thin-Walled Structures, 142, 205-226. https://doi.org/10.1016/j.tws.2019.05.005
  • [8] Prial, E., Ungarish, Z., Navi, NU. (2016). Co-extrusion of a Mg/Al composite billet: A computational study validated by experiments. Journal of Materials Processing Technology, 236, 103-113. http://dx.doi.org/10.1016/j.jmatprotec.2016.05.007
  • [9] Lee, KS., Yoon, DH., Kim, HK., Kwon, YN., Lee, YS. (2012). Effect of annealing on the interface microstructure and mechanical properties of a STS–Al–Mg3-ply clad sheet. Materials Science and Engineering: A, 556, 319-330. http://dx.doi.org/10.1016/j.msea.2012.06.094
  • [10] Tanks, J., Sharp, S., Harris, D. (2016). Charpy impact testing to assess the quality and durability of unidirectional CFRP rods. Polymer Testing, 51, 63-68. http://dx.doi.org/10.1016/j.polymertesting.2016.02.009
  • [11] Sapanathan, T., Khoddam, S., Zahiri, SH. (2013). Spiral extrusion of aluminum/copper composite for future manufacturing of hybrid rods: A study of bond strength and interfacial characteristics. Journal of Alloys and Compounds, 571, 85-93. http://dx.doi.org/10.1016/j.jallcom.2013.03.210
  • [12] Lee, KS., Kwon, Y. (2013). Solid-state bonding between Al and Cu by vacuum hot pressing. Transactions of Nonferrous Metals Society of China, 23, 341-346. http://dx.doi.org/10.1016/S1003-6326(13)62467-X
  • [13] Khosravifard, A., Ebrahimi, R. (2010). Investigation of parameters affecting interface strength in Al/Cu clad bimetal rod extrusion process. Advanced Materials, 31, 493-499. http://dx.doi.org/10.1016/j.matdes.2009.06.026
  • [14] Son, I., Lee, S., Lee, J., Kim, W., Moon, J., Lee, S., Lee, J., Kim, Y., Lee, G., Bae, D. (2014). Effect of hydro co-extrusion on microstructure of duo-cast Al 3003/Al 4004 clad materials. Transactions of Nonferrous Metals Society of China, 24, 75-80. http://dx.doi.org/10.1016/S1003-6326(14)63291-X
  • [15] Zhang, S., Xiao, H., Xie, H., Gu, L. (2014). The preparation and property research of the stainless steel/iron scrap clad plate. Journal of Materials Research and Technology, 214, 1205-1210. http://dx.doi.org/10.1016/j.jmatprotec.2014.01.006
  • [16] Lee, JS., Son, HT., Oh, IH., Kang, CS., Yun, CH., Lim, SC., Kwon, HC. (2007). Fabrication and characterization of Ti–Cu clad materials by indirect extrusion. Journal of Materials Research and Technology, 187, 653-656. http://dx.doi.org/10.1016/j.jmatprotec.2006.11.144
  • [17] Chou, I., Hung, C. (1999). The finite-element study on extrusion of powder/solid composite clad rods. Journal of Materials Research and Technology, 96, 124-132. https://doi.org/10.1016/S0924-0136(99)00288-5
  • [18] Berski, S., Dyja, H., Maranda, A., Nowaczewski, J., Banaszek, G. (2006). Analysis of quality of bimetallic rod after extrusion process. Journal of Materials Research and Technology, 177, 582-586. https://doi.org/10.1016/j.jmatprotec.2006.04.107
  • [19] Xunzhong, G., Jie, T., Wentao, W., Huaguan, L., Chen, W. (2013). Effects of the inner mould material on the aluminium–316L stainless steel explosive clad pipe. Advanced Materials, 49, 116-122. http://dx.doi.org/10.1016/j.matdes.2013.02.001
  • [20] Chen, G., Li, JT., Yu, HL., Su, LH., Xu, GM., Pan, JS., You, T., Zhang, G., Sun, KM., He, LZ. (2016). Investigation on bonding strength of steel/aluminum clad sheet processed by horizontal twin-roll casting, annealing and cold rolling. Advanced Materials, 112, 263-274. http://dx.doi.org/10.1016/j.matdes.2016.09.061
  • [21] Asgari, M., Fereshteh-Saniee, F. (2016). Production of AZ80/Al composite rods employing non-equal channel lateral extrusion. Transactions of Nonferrous Metals Society of China, 26, 1276-1283. http://dx.doi.org/10.1016/S1003-6326(16)64228-0
  • [22] Kirbach, C., Stockmann, M., Ihlemann, J. (2018). A Fragmentation Criterion for the Interface of a Hydrostatic Extruded Al-Mg-Compound. Metals, 8, 157-171. http://dx.doi.org/10.3390/met8030157
  • [23] Javdani, A., Daei-Sorkhabi, AH. (2018). Microstructural and mechanical behavior of blended powder semisolid formed Al7075/B4C composites under different experimental conditions. Transactions of Nonferrous Metals Society of China, 28, 1298-1310. https://doi.org/10.1016/S1003-6326(18)64767-3
  • [24] Yakut, R., Taşkın, NU. (2019). Production of Aa5754/B4C Composite Materials by the Semi-Solid Stirring Method. Technological Applied Sciences, 14, 57-67. http://dx.doi.org/ 10.1016/S1003-6326(18)64767-3
  • [25] Wu, H., Zeng, F., Yuan, T., Zhang, F., Xiong, X. (2014). Wettability of 2519Al on B4C at 1000-1250 ℃ and mechanical properties of infiltrated B4C-2519Al composites. Ceramics International, 40, 2073-2081. https://doi.org/10.1016/j.ceramint.2013.07.120
Toplam 25 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Research Makaleler
Yazarlar

Abdullah Göçer 0000-0002-2180-9349

Fehmi Nair 0000-0003-3519-6771

Yayımlanma Tarihi 30 Haziran 2023
Kabul Tarihi 20 Nisan 2023
Yayımlandığı Sayı Yıl 2023 Cilt: 8 Sayı: 2

Kaynak Göster

APA Göçer, A., & Nair, F. (2023). Investigation of mechanical properties of Al/Al-B4C circular hybrid composites. Journal of Boron, 8(2), 51-58. https://doi.org/10.30728/boron.1116270
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