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EN 10346: 2015 DX52D+Z Plakaların Form-Punta Bağlantı Performansları

Yıl 2021, Cilt: 21 Sayı: 1, 217 - 228, 24.02.2021
https://doi.org/10.35414/akufemubid.762057

Öz

Bu çalışma, şekillendirme kabiliyeti nedeniyle daha çok otomotiv endüstrisinde tercih edilen çinko kaplanmış farklı kalınlıktaki EN 10346:2015 DX52D+Z kalite çelik levhaların clinching teknolojisi ile yapılan bağlantılarının bağlantı kalitesi üzerine yapılmıştır. Özellikle clinching uygulamalarında karşımıza çıkan farklı pozisyon ve farklı kalınlıktaki levha birleştirmelerindeki bağlantı problemleri ele alınmış ve bağlantı kalitesi için genel bir değerlendirme yapılmıştır. Standartlara uygun olarak gerçekleştirilen testler sonucunda birbirlerine yakın kalınlıktaki levhaların bağlantılarının nispeten iyi olduğu, kalınlık farkının arttığında, bağlantı kalitesinin azaldığı ve bazen bağlantıların gerçekleşmediği görülmüştür. Bağlantı sırasında daha ince olan plakanın alt matris tarafında olması, çok daha iyi bir bağlantı dayanımının sağlanabilmesinin bir gereği olduğu belirlenmiştir.

Destekleyen Kurum

AKÜ BAP

Proje Numarası

18.KARIYER.233

Kaynakça

  • Abe Y., Mori K., Kato T., 2012, Joining of high strength steel and aluminium alloy sheets by mechanical clinching with dies for control of metal flow, Journal of Materials Processing Technology, 212(4), 884-889.
  • Babalo V., Fazli A., Soltanpour M., 2018, A novel high speed joining process. Journal of Manufacturing Processes, 35, 559-569.
  • Baijun S., Yeqing W., Songlin L., Hengyu T., 2012, Design method of the parameters of tools for clinching technology. Advanced Materials Research, Vols. 455-456, 1491-1496.
  • Baoying X., Xiaocong H., Yuqi W., Huiyan Y., Chengjiang D., 2015, Study of mechanical properties for copper alloy H62 sheets joined by self-piercing riveting and clinching. Journal of Advanced Manufacturing Technologies, 216, 28-36.
  • Chan-Joo L., Jae-Young K., Sang-Kon L., Dae-Cheol K., Byung-Min K., 2010, Design of mechanical clinching tools for joining of aluminium alloy sheet. Materials & Design, 31(4), 1854-1861.
  • Chao C., Shengdun Z., Minchao C., Xiaolan H., Shuqin F. 2016, Mechanical properties of the two-steps clinched joint with a clinch-rivet. Journal of Materials Processing Technology, 237, 361-370.
  • Chao C., Yuxiang L., Zhanyu Z., Shengdun Z., Peng Z., Minghui H., Yibo li., 2019, Comparative investigation of three different reforming processes for clinched joint to increase joining strength, Journal of Manufacturing Processes, 45, 83-91.
  • Chen L. W., Ming J. C., 2018, Development of a hot stamping clinching tool. Journal of Manufacturing Processes, 34(A), 650-658.
  • De Paula A.A., Aguilar M.T.P., Pertence A.E.M. et al., 2007, Finite element simulation of the clinch joining of metallic sheets. Journal of Materials Processing Technology, 182, 352–357.
  • He X. C., Lei L., Zhang Y., Xing B.Y., 2017, Mechanical properties and fracture analysis of clinched joints in titanium sheet materials. Acta Physica Polonica A, 131(1),16-19.
  • He X. C., Zhang Y., Xing B.Y., Gu F., Ball A., 2015, Mechanical properties of extensible die clinched joints in titanium sheet materials, Material Design, 71, 26-35.
  • He X.C., 2012, Numerical and experimental investigations of the dynamic response of bonded beams with a single-lap joint, International Journal of Adhesion and Adhesive, 37, 79-85.
  • He X.C., Xing B.Y., Zeng K., Gu F., Ball A., 2013, Numerical and experimental investigations of self-piercing riveting. The International Journal of Advanced Manufacturing Technology, 69 (1–4):715-721.
  • Jiang T., Liu Z.X., Wang P.C., 2015, Effect of aluminum pre-straining on strength of clinched galvanized SAE1004 steel-to-AA6111-T4 aluminum, Journal of Materials Processing Technology, 215, 193-204.
  • Jiangqi L., Fengchong L., Jiqing C., 2009, New technology of lightweight and steel-aluminum hybrid structure car body, Chinese Journal of Mechanical Engineering 16(1), 88-94.
  • Lambiase F., Di Ilio A., 2015, Mechanical clinching of metal–polymer joints, Journal of Materials Processing Technology, 215, 12-19.
  • Lambiase F., Di Ilio A., 2018, Joining Aluminum with Titanium alloy sheets by mechanical clinching, Journal of Manufacturing Processes, 35, 457–465.
  • Lambiase F., Di Ilio A., Paoletti A., 2015, Joining aluminium alloys with reduced ductility by mechanical clinching, Int. Journal of Advanced Manufacturing Technologies, 77, 1295-1304.
  • Lambiase F., Genna S., 2017, Laser-assisted direct joining of AISI304 stainless steel with polycarbonate sheets: thermal analysis, mechanical characterization, and bonds morphology, Optics & Laser Technology, 88(Supplement C), 205-214.
  • Lee C., Kim J.Y., Lee S., Ko D., Kim B., 2010, Parametric study on mechanical clinching process for joining aluminum alloy and high-strength steel sheets. Journal of Mechanical Science and Technology, 24, 123-126.
  • Lee C.J., Lee J.M., Ryu H.Y., Kim B.M., Ko D.C., 2014, Design of hole-clinching process for joining of dissimilar materials-Al6061-T4 alloy with DP780 steel, hot-pressed 22MnB5 steel, and carbon fiber reinforced plastic, Journal of Materials Processing Technology, 214(10), 2169-2178.
  • Lei L., He X.C., Zhao D.S., Gu F., Ball A., 2018, Clinch-bonded hybrid joining for similar and dissimilar copper alloy, aluminium alloy and galvanized steel sheets. Thin-Walled Structure, 131, 393-403.
  • Lei L., Xiaocong H., Tongxin Y., Baoying X., 2019, Failure modes of mechanical clinching in metal sheet materials. Thin-Walled Structures, 144, 106281.
  • Li Y., Wei Z., Wang Z., Li Y., 2013, Friction self-piercing riveting of aluminum alloy AA6061-T6 to magnesium alloy AZ31B. Journal of Manufacturing Science and Engineering, Transactions of the ASME, 135(6), 061007.
  • Mucha J., 2011, The analysis of lock forming mechanism in the clinching joint. Materials & Design, 32(10), 4943-4954.
  • Mucha J., Witkowski W., 2014, The clinching joints strength analysis in the aspects of changes in the forming technology and load conditions. Thin-Walled Structures, 82, 55–66.
  • Mucha JKašcák., L., Spišák E., 2013, The experimental analysis of forming and strength of clinch riveting sheet metal joint made of different materials. Advances in Mechanical Engineering, 5, 185-196.
  • Neugebauer R., Kraus C., Dietrich S., 2008, Advances in mechanical joining of magnesium. CIRP Journal of Manufacturing Science and Technology, 57(1), 283-286.
  • Oudjene M., Ben-Ayed L., 2008, On the parametrical study of clinch joining of metallic sheets using the Taguchi method, Engineering Structures, 30, 1782–1788.
  • Oudjene M., Ben-Ayed L., Delameziere A., 2009, Shape optimization of clinching tools using the response surface methodology with Moving Least-Square approximation. Journal of Materials Processing Technology, 209(1), 289-296.
  • Salamati J.M., Soltanpour M., Zajkani A., Fazli A.,2019, Improvement in joint strength and material joinability in clinched joints by electromagnetically assisted clinching. Journal of Manufacturing Processes, 41, 252-266. Varis J., 2006, Ensuring the integrity in clinching process. Journal of Materials Processing Technology, 174, 277–285.
  • Varis J.P, 2004, The suitability of clinching as a joining method for high-strength structural steel, Journal of Materials Processing Technology, 132(1), 242-249.
  • Xiangying W., Zhong J., Jianfeng W., Shuxin Y., Ren L., 2018, An experimental and numerical study on laser shock clinching for joining copper foil and perforated stainless steel sheet, Journal of Materials Processing Technology, 258, 155-164.
  • Zhang Y., He X., Zeng K., Lei L., Gu F., Ball A., 2017, Influence of heat treatment on mechanical properties of clinched joints in titanium alloy sheets, Journal of Advanced Manufacturing Technologies, 91(9), 3349-3361.
  • Zhang Y., Shan H., Li Y., Guo J., Luo Z., Ma C. Y., 2017, Joining aluminum alloy 5052 sheets via novel hybrid resistance spot clinching process. Materials & Design, 118, 36-43.

The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets

Yıl 2021, Cilt: 21 Sayı: 1, 217 - 228, 24.02.2021
https://doi.org/10.35414/akufemubid.762057

Öz

This study is based on the joint quality of zinc-coated EN 10346: 2015 DX52D + Z quality steel sheets with having different thicknesses, which are preferred in the automotive industry due to their formability. Joining problems in clinching applications with different positions and sheets of different thicknesses are discussed and experimental outcomes are discussed in terms of strength of joints. As a result of the tests carried out according to the standards, it has been found that the joining of the sheets with thickness close to each other is relatively good, as the thickness difference increases, the joint quality decreases and sometimes the joint does not form. It has been also found that if the thinner sheet is placed on the bottom die during clinching, a better joint strength is obtained.

Proje Numarası

18.KARIYER.233

Kaynakça

  • Abe Y., Mori K., Kato T., 2012, Joining of high strength steel and aluminium alloy sheets by mechanical clinching with dies for control of metal flow, Journal of Materials Processing Technology, 212(4), 884-889.
  • Babalo V., Fazli A., Soltanpour M., 2018, A novel high speed joining process. Journal of Manufacturing Processes, 35, 559-569.
  • Baijun S., Yeqing W., Songlin L., Hengyu T., 2012, Design method of the parameters of tools for clinching technology. Advanced Materials Research, Vols. 455-456, 1491-1496.
  • Baoying X., Xiaocong H., Yuqi W., Huiyan Y., Chengjiang D., 2015, Study of mechanical properties for copper alloy H62 sheets joined by self-piercing riveting and clinching. Journal of Advanced Manufacturing Technologies, 216, 28-36.
  • Chan-Joo L., Jae-Young K., Sang-Kon L., Dae-Cheol K., Byung-Min K., 2010, Design of mechanical clinching tools for joining of aluminium alloy sheet. Materials & Design, 31(4), 1854-1861.
  • Chao C., Shengdun Z., Minchao C., Xiaolan H., Shuqin F. 2016, Mechanical properties of the two-steps clinched joint with a clinch-rivet. Journal of Materials Processing Technology, 237, 361-370.
  • Chao C., Yuxiang L., Zhanyu Z., Shengdun Z., Peng Z., Minghui H., Yibo li., 2019, Comparative investigation of three different reforming processes for clinched joint to increase joining strength, Journal of Manufacturing Processes, 45, 83-91.
  • Chen L. W., Ming J. C., 2018, Development of a hot stamping clinching tool. Journal of Manufacturing Processes, 34(A), 650-658.
  • De Paula A.A., Aguilar M.T.P., Pertence A.E.M. et al., 2007, Finite element simulation of the clinch joining of metallic sheets. Journal of Materials Processing Technology, 182, 352–357.
  • He X. C., Lei L., Zhang Y., Xing B.Y., 2017, Mechanical properties and fracture analysis of clinched joints in titanium sheet materials. Acta Physica Polonica A, 131(1),16-19.
  • He X. C., Zhang Y., Xing B.Y., Gu F., Ball A., 2015, Mechanical properties of extensible die clinched joints in titanium sheet materials, Material Design, 71, 26-35.
  • He X.C., 2012, Numerical and experimental investigations of the dynamic response of bonded beams with a single-lap joint, International Journal of Adhesion and Adhesive, 37, 79-85.
  • He X.C., Xing B.Y., Zeng K., Gu F., Ball A., 2013, Numerical and experimental investigations of self-piercing riveting. The International Journal of Advanced Manufacturing Technology, 69 (1–4):715-721.
  • Jiang T., Liu Z.X., Wang P.C., 2015, Effect of aluminum pre-straining on strength of clinched galvanized SAE1004 steel-to-AA6111-T4 aluminum, Journal of Materials Processing Technology, 215, 193-204.
  • Jiangqi L., Fengchong L., Jiqing C., 2009, New technology of lightweight and steel-aluminum hybrid structure car body, Chinese Journal of Mechanical Engineering 16(1), 88-94.
  • Lambiase F., Di Ilio A., 2015, Mechanical clinching of metal–polymer joints, Journal of Materials Processing Technology, 215, 12-19.
  • Lambiase F., Di Ilio A., 2018, Joining Aluminum with Titanium alloy sheets by mechanical clinching, Journal of Manufacturing Processes, 35, 457–465.
  • Lambiase F., Di Ilio A., Paoletti A., 2015, Joining aluminium alloys with reduced ductility by mechanical clinching, Int. Journal of Advanced Manufacturing Technologies, 77, 1295-1304.
  • Lambiase F., Genna S., 2017, Laser-assisted direct joining of AISI304 stainless steel with polycarbonate sheets: thermal analysis, mechanical characterization, and bonds morphology, Optics & Laser Technology, 88(Supplement C), 205-214.
  • Lee C., Kim J.Y., Lee S., Ko D., Kim B., 2010, Parametric study on mechanical clinching process for joining aluminum alloy and high-strength steel sheets. Journal of Mechanical Science and Technology, 24, 123-126.
  • Lee C.J., Lee J.M., Ryu H.Y., Kim B.M., Ko D.C., 2014, Design of hole-clinching process for joining of dissimilar materials-Al6061-T4 alloy with DP780 steel, hot-pressed 22MnB5 steel, and carbon fiber reinforced plastic, Journal of Materials Processing Technology, 214(10), 2169-2178.
  • Lei L., He X.C., Zhao D.S., Gu F., Ball A., 2018, Clinch-bonded hybrid joining for similar and dissimilar copper alloy, aluminium alloy and galvanized steel sheets. Thin-Walled Structure, 131, 393-403.
  • Lei L., Xiaocong H., Tongxin Y., Baoying X., 2019, Failure modes of mechanical clinching in metal sheet materials. Thin-Walled Structures, 144, 106281.
  • Li Y., Wei Z., Wang Z., Li Y., 2013, Friction self-piercing riveting of aluminum alloy AA6061-T6 to magnesium alloy AZ31B. Journal of Manufacturing Science and Engineering, Transactions of the ASME, 135(6), 061007.
  • Mucha J., 2011, The analysis of lock forming mechanism in the clinching joint. Materials & Design, 32(10), 4943-4954.
  • Mucha J., Witkowski W., 2014, The clinching joints strength analysis in the aspects of changes in the forming technology and load conditions. Thin-Walled Structures, 82, 55–66.
  • Mucha JKašcák., L., Spišák E., 2013, The experimental analysis of forming and strength of clinch riveting sheet metal joint made of different materials. Advances in Mechanical Engineering, 5, 185-196.
  • Neugebauer R., Kraus C., Dietrich S., 2008, Advances in mechanical joining of magnesium. CIRP Journal of Manufacturing Science and Technology, 57(1), 283-286.
  • Oudjene M., Ben-Ayed L., 2008, On the parametrical study of clinch joining of metallic sheets using the Taguchi method, Engineering Structures, 30, 1782–1788.
  • Oudjene M., Ben-Ayed L., Delameziere A., 2009, Shape optimization of clinching tools using the response surface methodology with Moving Least-Square approximation. Journal of Materials Processing Technology, 209(1), 289-296.
  • Salamati J.M., Soltanpour M., Zajkani A., Fazli A.,2019, Improvement in joint strength and material joinability in clinched joints by electromagnetically assisted clinching. Journal of Manufacturing Processes, 41, 252-266. Varis J., 2006, Ensuring the integrity in clinching process. Journal of Materials Processing Technology, 174, 277–285.
  • Varis J.P, 2004, The suitability of clinching as a joining method for high-strength structural steel, Journal of Materials Processing Technology, 132(1), 242-249.
  • Xiangying W., Zhong J., Jianfeng W., Shuxin Y., Ren L., 2018, An experimental and numerical study on laser shock clinching for joining copper foil and perforated stainless steel sheet, Journal of Materials Processing Technology, 258, 155-164.
  • Zhang Y., He X., Zeng K., Lei L., Gu F., Ball A., 2017, Influence of heat treatment on mechanical properties of clinched joints in titanium alloy sheets, Journal of Advanced Manufacturing Technologies, 91(9), 3349-3361.
  • Zhang Y., Shan H., Li Y., Guo J., Luo Z., Ma C. Y., 2017, Joining aluminum alloy 5052 sheets via novel hybrid resistance spot clinching process. Materials & Design, 118, 36-43.
Toplam 35 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Ahmet Çetkin 0000-0003-4592-5632

Proje Numarası 18.KARIYER.233
Yayımlanma Tarihi 24 Şubat 2021
Gönderilme Tarihi 1 Temmuz 2020
Yayımlandığı Sayı Yıl 2021 Cilt: 21 Sayı: 1

Kaynak Göster

APA Çetkin, A. (2021). The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets. Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi, 21(1), 217-228. https://doi.org/10.35414/akufemubid.762057
AMA Çetkin A. The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets. Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi. Şubat 2021;21(1):217-228. doi:10.35414/akufemubid.762057
Chicago Çetkin, Ahmet. “The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets”. Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi 21, sy. 1 (Şubat 2021): 217-28. https://doi.org/10.35414/akufemubid.762057.
EndNote Çetkin A (01 Şubat 2021) The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets. Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi 21 1 217–228.
IEEE A. Çetkin, “The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets”, Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi, c. 21, sy. 1, ss. 217–228, 2021, doi: 10.35414/akufemubid.762057.
ISNAD Çetkin, Ahmet. “The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets”. Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi 21/1 (Şubat 2021), 217-228. https://doi.org/10.35414/akufemubid.762057.
JAMA Çetkin A. The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets. Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi. 2021;21:217–228.
MLA Çetkin, Ahmet. “The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets”. Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi, c. 21, sy. 1, 2021, ss. 217-28, doi:10.35414/akufemubid.762057.
Vancouver Çetkin A. The Clinching Joints Strength Performance of EN 10346: 2015 DX52D + Z Sheets. Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi. 2021;21(1):217-28.