BAĞLAYICI PÜSKÜRTMELİ EKLEMELİ İMALAT İLE İMAL EDİLEN PARÇALARIN BRONZ EMDİRİLEREK İÇYAPI ÖZELLİĞİNİN İNCELENMESİ
Abstract
Bu çalışma, eklemeli imalat yöntemlerinden bağlayıcı püskürtmeli metal eklemeli imalat ile 316L toz malzemesinin iki farklı bağlayıcıya sahip deney numunelerinin mekanik dayanımı ve mikro içyapı incelemesini kapsamaktadır. Bağlayıcı püskürtmeli eklemeli imalat yöntemiyle farklı katman kalınları dikkate alınarak iki farklı bağlayıcının değişen bağlayıcı yüzdeleri ile metal tozlarının serilmesiyle silindirik numuneler imal edilmiştir. Çalışmada kullanılan iki farklı bağlayıcı şu şekildedir. İlk bağlayıcı, Stereolithography (SLA) reçine ve İzo Propil Alkol (IPA) metal tozlar üzerine püskürtülmesi ve Ultraviyole (UV) ışıkla kürlenmesidir. İkinci bağlayıcı ise, Para Toluen Sülfonik Asit (PTSA) metal tozlarıyla karıştırılmış ve üzerine Furfuril Alkol (FA) püskürtülmesiyle metal tozlarının bağlanması sağlanmıştır. Numunelerin ısıl işlem öncesi ve sonrası özkütle ölçümleri yapılmıştır. Mekanik özellikleri belirlenmesi için mikro sertlik ölçümü ve basma testi uygulanmıştır. Elektron mikroskop (SEM) ve optik mikroskop ile numunelerin mikro içyapısı incelenmiştir.
Supporting Institution
Süleyman Demirel Üniversitesi
Project Number
FYL-2018-6721
Thanks
FYL-2018-6721 nolu proje ile tezimi maddi olarak destekleyen Süleyman Demirel Üniversitesi Bilimsel Araştırma Projeleri Yönetim Birimi Başkanlığı’na teşekkür ederim. Bu çalışma, Prof. Dr. Mehmet Cengiz KAYACAN danışmanlığında Özden KOR’un yüksek lisans tezinden hazırlanmıştır.
References
- [1] Vaezi, M., Chua, C.K., 2011, Effects of layer thickness and binder saturation level parameters on 3D printing process, Int J Adv Manuf Technol 53, 275–284.
- [2] Calignano, F., Mandfredi, D., Ambrosio, E.P., luliano, L., Fino, P., 2013, Influence of Process Parameters On Surface Roughness Of Aluminum Parts Produced By DMLS. Int. J Adv Manufacturing Technoloji. 67, 2743-2751.
- [3] Bai, Y., Williams, C.B., 2015, An exploration of binder jetting of copper, Rapid Prototyping Journal, Vol. 21 No. 2, pp. 177–185.
- [4] Chou, D.T., Wells, D., Hong, D., Lee, B., Kuhn, H., Kumta, P.N., 2013, Novel processing of iron-manganese alloy-based biomaterials by inkjet 3-D printing, Acta Biomaterialia, Acta Materialia Inc., Vol. 9 No. 10, pp. 8593–8603.
- [5] Sames, W. J., List, F. A., Pannala, S., Dehoff, R. R. , Babu, S. S., 2016, The metallurgy and processing science of metal additive manufacturing, International Materials Reviews, 61:5, 315-360.
- [6] Kumar, S., Kruth, J.P., 2007, Effect of bronze infiltration into laser sintered metallic parts, Materials and Design 28, 400–407.
- [7] Cordero, Z., Elliott, A., 2016, Collaboration for the advancement of indirect 3d printing technology, Advanced Manufacturing Office Energy and Transportation Science Division.
- [8] Doyle, M.,Agarwal, K., Sealy, W.,Schull, K., 2015, Effect of layer thickness and orientation on mechanical behavior of binder jet stainless steel 420 + bronze parts, Procedia Manufacturing Volume 1, 2015, Pages 251–262.
- [9] Frykholm, R., Takeda, Y., Andersson, B.G., Carlstrom, R., 2016, Solid state sintered 3-D printing component by using inkjet (binder) method, J. Jpn. Soc. Powder Powder Metal. 63, 421-426.
- [10] Cordero, Z., Siddel, D.H., Peter, W.H., Elliott, A.M., 2017, Strengthening of ferrous binder jet 3D printed components through bronze infiltration, Addit. Manuf. 15, 87–92.
- [11] Verlee, B., Dormal, T., Lecomte-Beckers, J., 2012, Density and porosity control of sintered 316L stainless steel parts produced by additive manufacturing, Powder Metallurgy, vol. 55, pp. 260-26
AN INTERNAL STRUCTURE PROPERTY INVESTİGATİON OF BİNDER JETTİNG ADDİTİVE MANUFACTURİNG PRODUCTS BY BRONZE INFİLTRATİON
Abstract
This study covers mechanical strength and microinstructure of test specimens with two different binders of 316L powder material by binder jetting metal additive manufacturing that one of the additive manufacturing methods. Cylindrical specimens were produced by varying binder percentages of two different binders and spreading of metal powders by taking into account the different layer thicknesses by the binder additive manufacturing method. The two different binders used in the study are as follows. First binder, Stereolithography (SLA) resin and Iso Propyl Alcohol (IPA) are sprayed onto metal powders and cured by Ultraviolet (UV) light. Second binder, Para Toluene Sulfonic Acid (PTSA) was mixed with metal powders and the metal powders were bonded by spraying on Furfuryl Alcohol (FA). Before and after heat treatment of the samples, the density measurements were made. Micro hardness measurement and compression test were applied to determine the mechanical properties. Electron microscope (SEM) and optical microscope were used to examine the microstructure of the samples
Project Number
FYL-2018-6721
References
- [1] Vaezi, M., Chua, C.K., 2011, Effects of layer thickness and binder saturation level parameters on 3D printing process, Int J Adv Manuf Technol 53, 275–284.
- [2] Calignano, F., Mandfredi, D., Ambrosio, E.P., luliano, L., Fino, P., 2013, Influence of Process Parameters On Surface Roughness Of Aluminum Parts Produced By DMLS. Int. J Adv Manufacturing Technoloji. 67, 2743-2751.
- [3] Bai, Y., Williams, C.B., 2015, An exploration of binder jetting of copper, Rapid Prototyping Journal, Vol. 21 No. 2, pp. 177–185.
- [4] Chou, D.T., Wells, D., Hong, D., Lee, B., Kuhn, H., Kumta, P.N., 2013, Novel processing of iron-manganese alloy-based biomaterials by inkjet 3-D printing, Acta Biomaterialia, Acta Materialia Inc., Vol. 9 No. 10, pp. 8593–8603.
- [5] Sames, W. J., List, F. A., Pannala, S., Dehoff, R. R. , Babu, S. S., 2016, The metallurgy and processing science of metal additive manufacturing, International Materials Reviews, 61:5, 315-360.
- [6] Kumar, S., Kruth, J.P., 2007, Effect of bronze infiltration into laser sintered metallic parts, Materials and Design 28, 400–407.
- [7] Cordero, Z., Elliott, A., 2016, Collaboration for the advancement of indirect 3d printing technology, Advanced Manufacturing Office Energy and Transportation Science Division.
- [8] Doyle, M.,Agarwal, K., Sealy, W.,Schull, K., 2015, Effect of layer thickness and orientation on mechanical behavior of binder jet stainless steel 420 + bronze parts, Procedia Manufacturing Volume 1, 2015, Pages 251–262.
- [9] Frykholm, R., Takeda, Y., Andersson, B.G., Carlstrom, R., 2016, Solid state sintered 3-D printing component by using inkjet (binder) method, J. Jpn. Soc. Powder Powder Metal. 63, 421-426.
- [10] Cordero, Z., Siddel, D.H., Peter, W.H., Elliott, A.M., 2017, Strengthening of ferrous binder jet 3D printed components through bronze infiltration, Addit. Manuf. 15, 87–92.
- [11] Verlee, B., Dormal, T., Lecomte-Beckers, J., 2012, Density and porosity control of sintered 316L stainless steel parts produced by additive manufacturing, Powder Metallurgy, vol. 55, pp. 260-26
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Engineering |
| Journal Section | Articles |
| Authors | |
| Project Number | FYL-2018-6721 |
| Early Pub Date | December 29, 2022 |
| Publication Date | December 30, 2022 |
| Acceptance Date | December 20, 2022 |
| Published in Issue | Year 2022 Volume: 5 Issue: 2 |
Uluborlu Journal of Vocational Sciences