Research Article
BibTex RIS Cite

Method Development for Sustainable Product and Service Design Strategy: Polymer Products with Shell Structures

Year 2023, Volume: 11 Issue: 4, 984 - 996, 28.12.2023

Mustafa Canbulat Habip Akın Hacımusalar Mine Poyraz

https://doi.org/10.29109/gujsc.1337427

Abstract

Sustainability in industrial design aims to provide a better world for future generations by reducing the energy and resource consumption used in the design of products or services. After the industrial design is completed, the products are transformed into a form that will take their place in our lives through the engineering design process. However, during this process, the features that industrial design focuses on may be lost or damaged. This situation reveals the importance of sustainable design strategies by creating various economic and time losses. In order to minimize the aforementioned problems, changes were made to the mechanical design of the products whose industrial design was carried out by an engineering company. It is aimed to strengthen the mechanical strength of the form with changes that do not affect the outer form. Four options were created for each of the two electricity meter models, the structures of which are shell structures and the products to be produced with polymer materials, which differ in size and three-axis ratios, and mechanical strength was analyzed with engineering analysis programs. With the method in the study, it has been revealed that the problem can be solved without the need to make radical changes due to strength in the industrial designs of product groups with similar structures. Thus, a method has been developed within the framework of sustainable product and service design strategies, and it is thought that this method will increase efficiency in the business model and cause less energy and resource consumption.

Keywords

Industrial Design Sustainability Polymers Shell Structure

Thanks

We would like to thank to the R&D and engineering services of Rudis Forschung&Entwicklung GmbH for their valuable assistance.

References

  • [1] Gupta, S., Dangayach, G. S., Singh, A.K. (2015). Key determinants of sustainable product design and manufacturing. Procedia CIRP, 26 (2015), 99-102.
  • [2] Bhamra, T., Lofthouse, V. (2007). Design for Sustainability: A Practical Approach. Gower Publishing Limited, United Kingdom, 23-40.
  • [3] Xia, W. (2011). Study on PLM-based industrial design processes. Proceedings Of The 8th International Conference On Innovation And Management, 2011, Japan, 714-718.
  • [4] Chen, C. W. (2018). Guidance on the conceptual design of sustainable product–service systems. MDPI, Sustainability 2018, 10(7), 2452.
  • [5] Baldassarre, B., Keskin, D., Diehl, J. C., Bocken, N., Calabretta, G. (2020). Implementing sustainable design theory in business practice: A call to action. Journal of Cleaner Production, 273 (2020), 123113.
  • [6] Oygür, I. (2006). Endüstriyel tasarımcı-kullanıcı ilişkisinin Türkiye bağlamında incelenmesi. Master’s thesis, İstanbul Technical University, Science Engineering And Technology Institute, İstanbul.
  • [7] Ertaş, D. G., Bayazıt, N. (2009). Endüstri ürünleri tasarımında strüktür. Doctoral thesis, İstanbul Technical University, Science Engineering And Technology Institute, İstanbul.
  • [8] Groover, M. P. (2019). Modern İmalatın Prensipleri 4th ed. (M. Yurdakul, Y. T. İç, Çev.). Nobel Akademik Yayıncılık, Ankara, 167-171.
  • [9] Oladele, I. O., Olajide, J. L., Amujede, M. (2016). Wear resistance and mechanical behaviour of epoxy/mollusk shell biocomposites developed for structural applications. Tribology in Industry, 38 (3), 347-360.
  • [10] Harper, C. A., Petrie, E. M. (2003). Plastics Materials And Processes, Wiley, USA. 1-75.
  • [11] Crawford, R.J., Martin, P.J. (1998). Plastics Engineering, Butterworth-Heinemann, UK, 15-85.
  • [12] Ashby, M. (2021). Material Property Data for Engineering Materials. Department of Engineering, University of Cambridge. https://www.ansys.com/content/dam/amp/2021/august/webpage-requests /education-resources-dam-upload-batch-2/material-property-data-for-eng-materials-BOKENGEN21.pdf, (15.08.2023).
  • [13] Şık, A. (2020). Endüstriyel tasarım ve üretim. Mühendis ve Makina, Türk Mühendis ve Mimar Odaları Birliği, 2020 (1), 32-35.
  • [14] Novakova-Marcincinova, L., Novak-Marcincin, J. (2013). Verification of Mechanical Properties of ABS Materials used in FDM Rapid Prototyping Technology. Proceedings in Manufacturing Systems, 8 (2).
  • [15] Cross, N. (2021). Engineering Design Methods: Strategies for Product Design 5th ed. Wiley, USA, 1-224.
  • [16] Dumont, G., Pontonnier, C., Wang, Z. (2014). VES: Virtual Reality based on interactive mechanical simulation for design improvement. ASME-ACIER (Advances In Computers And Information In Engineering Research), 2014 (1), 3-25.
  • [17] Albers, A., Alink, T., Matthiesen S., Thau, S. (2008). Support of system analyses and improvement in industrial design trough the contact & channel model. International Design Conference - DESIGN 2008, 2008, Dubrovnik, Croatia, 245-252.
  • [18] Das, A. K. (2004). Cad and rapid prototyping as an alternative of conventional design studio. International Engineering and Product Design Education Conference, 2004, Delft, Netherlands, 1-7.
  • [19] Saaksvuori, A., Immonen, A. (2008). Product Lifecycle Management 3rd ed. Springer Berlin, Germany, 1-52. [20] Sharma, P., Pathak, K., Sharma, B. K. (2014). Role of Cad/Cam in Designing, Developing and Manufacturing of New Products. IJRET: International Journal of Research in Engineering and Technology, 3 (6), 146-148.
  • [21] Colorado, H.A., Velásquez, E.I.G., Monteiro, S.N. (2020). Sustainability Of Additive Manufacturing: The Circular Economy Of Materials And Environmental Perspectives. Journal of Materials Research and Technology, 2020; 9(4), 8221-8234.
  • [22] Center of Gravity – cg. Glenn Research Center, NASA, https://www1.grc.nasa.gov/beginners-guide-to-aeronautics/center-of-gravity/, (15.04.2023).
  • [23] Hibbeler, R. C. (2003). Mechanics of materials 5th ed. Pearson Education, Upper Saddle River, N.J, USA.
  • [24] Mechanical Properties of Materials. MechaniCalc, https://mechanicalc.com/reference/mechanical-properties-of-materials, (14.04.2023).
  • [25] Mathew, S. (2012). What is von mises stress. LESICS, The Physics Behind Engineering, https://www.lesics.com/what-is-von-mises-stress.html, (1.04.2023).

Sürdürülebilir Ürün ve Hizmet Tasarımı Stratejisi için Yöntem Geliştirme: Kabuk Strüktüre Sahip Polimer Ürünler

Year 2023, Volume: 11 Issue: 4, 984 - 996, 28.12.2023

Mustafa Canbulat Habip Akın Hacımusalar Mine Poyraz

https://doi.org/10.29109/gujsc.1337427

Abstract

Endüstriyel tasarımda sürdürülebilirlik, ürünlerin veya hizmetlerin tasarlanması sürecinde kullanılan enerjinin ve kaynakların azaltılarak verimli kullanılması ile gelecek nesillere daha iyi bir dünya bırakmayı içermektedir. Ürünler, endüstriyel tasarım gerçekleştirildikten sonra mühendislik tasarımı süreci ile birlikte hayatımızdaki yerlerini alacak forma dönüştürülmektedir. Ancak bu süreç zarfında endüstriyel tasarımın odaklandığı özellikler yitirilebilmekte veya zarar görebilmektedir. Bu durum çeşitli ekonomik ve zaman kayıplarını oluşturarak sürdürülebilir tasarım stratejilerinin önemini ortaya çıkarmaktadır. Söz konusu problemlerin en aza indirgenebilmesi için özel bir mühendislik şirketi ile endüstriyel tasarımı gerçekleştirilen ürünler üzerinden mekanik tasarımda değişikler yapılmıştır. Dış forma etki etmeyen değişiklikler ile formun mekanik mukavemetinin güçlendirilmesi amaçlanmıştır. Strüktürleri kabuk strüktür olan, polimer malzeme ile üretilecek ürünlerin ölçü ve üç eksene göre oranlarının farklı olduğu iki elektrik sayacı modeli üzerinden dörder opsiyon oluşturulmuş, mühendislik analizi programları ile mekanik mukavemet analiz edilmiştir. Çalışmadaki yöntem ile benzer strüktüre sahip ürün gruplarının endüstriyel tasarımlarında mukavemet sebepli köklü değişikliklere gidilmesine gerek olmadan da sorunun çözülebileceği ortaya konmuştur. Böylece sürdürülebilir ürün ve hizmet tasarımı stratejileri çerçevesinde bir yöntem geliştirilmiş, söz konusu yöntem ile iş modelinde verimin arttırılarak daha az enerji ve kaynak tüketilmesine sebep olması düşünülmektedir.

Keywords

Endüstriyel Tasarım Sürdürülebilirlik Polimerler Kabuk Strüktür

References

  • [1] Gupta, S., Dangayach, G. S., Singh, A.K. (2015). Key determinants of sustainable product design and manufacturing. Procedia CIRP, 26 (2015), 99-102.
  • [2] Bhamra, T., Lofthouse, V. (2007). Design for Sustainability: A Practical Approach. Gower Publishing Limited, United Kingdom, 23-40.
  • [3] Xia, W. (2011). Study on PLM-based industrial design processes. Proceedings Of The 8th International Conference On Innovation And Management, 2011, Japan, 714-718.
  • [4] Chen, C. W. (2018). Guidance on the conceptual design of sustainable product–service systems. MDPI, Sustainability 2018, 10(7), 2452.
  • [5] Baldassarre, B., Keskin, D., Diehl, J. C., Bocken, N., Calabretta, G. (2020). Implementing sustainable design theory in business practice: A call to action. Journal of Cleaner Production, 273 (2020), 123113.
  • [6] Oygür, I. (2006). Endüstriyel tasarımcı-kullanıcı ilişkisinin Türkiye bağlamında incelenmesi. Master’s thesis, İstanbul Technical University, Science Engineering And Technology Institute, İstanbul.
  • [7] Ertaş, D. G., Bayazıt, N. (2009). Endüstri ürünleri tasarımında strüktür. Doctoral thesis, İstanbul Technical University, Science Engineering And Technology Institute, İstanbul.
  • [8] Groover, M. P. (2019). Modern İmalatın Prensipleri 4th ed. (M. Yurdakul, Y. T. İç, Çev.). Nobel Akademik Yayıncılık, Ankara, 167-171.
  • [9] Oladele, I. O., Olajide, J. L., Amujede, M. (2016). Wear resistance and mechanical behaviour of epoxy/mollusk shell biocomposites developed for structural applications. Tribology in Industry, 38 (3), 347-360.
  • [10] Harper, C. A., Petrie, E. M. (2003). Plastics Materials And Processes, Wiley, USA. 1-75.
  • [11] Crawford, R.J., Martin, P.J. (1998). Plastics Engineering, Butterworth-Heinemann, UK, 15-85.
  • [12] Ashby, M. (2021). Material Property Data for Engineering Materials. Department of Engineering, University of Cambridge. https://www.ansys.com/content/dam/amp/2021/august/webpage-requests /education-resources-dam-upload-batch-2/material-property-data-for-eng-materials-BOKENGEN21.pdf, (15.08.2023).
  • [13] Şık, A. (2020). Endüstriyel tasarım ve üretim. Mühendis ve Makina, Türk Mühendis ve Mimar Odaları Birliği, 2020 (1), 32-35.
  • [14] Novakova-Marcincinova, L., Novak-Marcincin, J. (2013). Verification of Mechanical Properties of ABS Materials used in FDM Rapid Prototyping Technology. Proceedings in Manufacturing Systems, 8 (2).
  • [15] Cross, N. (2021). Engineering Design Methods: Strategies for Product Design 5th ed. Wiley, USA, 1-224.
  • [16] Dumont, G., Pontonnier, C., Wang, Z. (2014). VES: Virtual Reality based on interactive mechanical simulation for design improvement. ASME-ACIER (Advances In Computers And Information In Engineering Research), 2014 (1), 3-25.
  • [17] Albers, A., Alink, T., Matthiesen S., Thau, S. (2008). Support of system analyses and improvement in industrial design trough the contact & channel model. International Design Conference - DESIGN 2008, 2008, Dubrovnik, Croatia, 245-252.
  • [18] Das, A. K. (2004). Cad and rapid prototyping as an alternative of conventional design studio. International Engineering and Product Design Education Conference, 2004, Delft, Netherlands, 1-7.
  • [19] Saaksvuori, A., Immonen, A. (2008). Product Lifecycle Management 3rd ed. Springer Berlin, Germany, 1-52. [20] Sharma, P., Pathak, K., Sharma, B. K. (2014). Role of Cad/Cam in Designing, Developing and Manufacturing of New Products. IJRET: International Journal of Research in Engineering and Technology, 3 (6), 146-148.
  • [21] Colorado, H.A., Velásquez, E.I.G., Monteiro, S.N. (2020). Sustainability Of Additive Manufacturing: The Circular Economy Of Materials And Environmental Perspectives. Journal of Materials Research and Technology, 2020; 9(4), 8221-8234.
  • [22] Center of Gravity – cg. Glenn Research Center, NASA, https://www1.grc.nasa.gov/beginners-guide-to-aeronautics/center-of-gravity/, (15.04.2023).
  • [23] Hibbeler, R. C. (2003). Mechanics of materials 5th ed. Pearson Education, Upper Saddle River, N.J, USA.
  • [24] Mechanical Properties of Materials. MechaniCalc, https://mechanicalc.com/reference/mechanical-properties-of-materials, (14.04.2023).
  • [25] Mathew, S. (2012). What is von mises stress. LESICS, The Physics Behind Engineering, https://www.lesics.com/what-is-von-mises-stress.html, (1.04.2023).
There are 24 citations in total.

Details

Primary Language English
Subjects Information Systems For Sustainable Development and The Public Good, Material Design and Behaviors, Mechanical Engineering (Other), New Product Development
Journal Section Tasarım ve Teknoloji
Authors

Mustafa Canbulat 0000-0002-5390-2919

Habip Akın Hacımusalar 0000-0002-4700-1305

Mine Poyraz 0000-0002-4693-6985

Early Pub Date November 4, 2023
Publication Date December 28, 2023
Submission Date August 5, 2023
Published in Issue Year 2023 Volume: 11 Issue: 4

Cite

APA Canbulat, M., Hacımusalar, H. A., & Poyraz, M. (2023). Method Development for Sustainable Product and Service Design Strategy: Polymer Products with Shell Structures. Gazi University Journal of Science Part C: Design and Technology, 11(4), 984-996. https://doi.org/10.29109/gujsc.1337427
 Download Cover Image

                                TRINDEX     16167        16166    21432    logo.png

      

    e-ISSN:2147-9526